5 business days, standard.
Average new-customer lead time: 5.2 business days from approved drawing to first article — even on runs under 500 pieces. No expedite fee.
// Custom Wire Forming & Fabrication
Custom wire forms.
Custom wire forms.
5-day lead, guaranteed.
Precision-cut wire, formed and finished to your spec — CNC-bending, four-slide, and resistance welding for production runs from 0.020″ to 1/2″ diameter wire. Engineer a drawing today; ship parts next week.
- Diameter Range
- 0.020″ — 0.500″
- Processes
- CNC · 4-Slide · Weld
- Tolerance
- ± 0.005″ std
- Volume
- 50 — 500,000 pcs
ISO 9001:2015
ITAR Registered
PPAP / FAI Documentation
CWI Certified Weld Inspectors
99.4% On-Time Delivery
// 01 — CAPABILITY
What we form, bend, and weld.
Six concrete capability ranges. If your part fits inside these envelopes, we will quote it, tool it, and ship it inside five business days.
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01
Diameter Range
Round, flat, and profile wire from 0.020″ up to 1/2″ diameter. Music wire, stainless, carbon steel, spring steel, brass, copper, and exotics on request.
ENVELOPE / 0.020 — 0.500 in -
02
Processes
CNC wire bending, four-slide / multi-slide forming, resistance welding (spot, projection, MIG/TIG), and inline cut-off. In-house tooling for every job.
CNC · 4-SLIDE · RESISTANCE WELD -
03
Volumes
Low-volume prototypes (as few as 50 pieces) through full production runs up to 500,000 pieces/month. Same 5-day lead on short runs as on long ones.
50 — 500,000 PCS / MO -
04
Tolerances
Standard ±0.005″ on formed features. Tighter tolerances (down to ±0.001″) quoted per print. CMM verification available on First Article Inspection.
±0.005″ STD · ±0.001″ ON REQUEST -
05
Materials
1008/1018 carbon steel, 302/304/316 stainless, music wire (ASTM A228), chrome-silicon, brass, copper, galvanized, and pre-plated stock for finish-sensitive parts.
CS · SS · MUSIC · BRASS · Cu -
06
Finishing
In-house powder coat, black oxide, zinc, electropolish, passivation, and stress relief. One roof from raw wire to shippable part — no subcontractor markup.
POWDER · BLACK OXIDE · Zn · EP
// 02 — DIFFERENTIATORS
Why engineers spec ProEdge.
Quantified, dated claims. Audited figures. No checkmark fluff.
99.4% on-time delivery.
Independently audited across the last five fiscal years. Zero-defect guarantee verified on every shipment, with CWI sign-off on all welded assemblies.
Free DFM on every quote.
Average cost reduction of 22% per part for clients who accept our Design for Manufacturability recommendations. No charge for the review, ever.
3.2M parts per month.
47 CNC wire benders and 6 four-slide machines on two shifts. In-house tooling eliminates the subcontractor markup most competitors pass through.
ISO, ITAR, PPAP-ready.
ISO 9001:2015 certified. ITAR-registered facility cleared for defense and aerospace wire assemblies. Full PPAP and First Article Inspection docs on request.
Top Metalforming Supplier ‘23.
Named “Top Metalforming Supplier of the Year” by Fabrication & Manufacturing Magazine (2023). PMA Excellence in Quality, 2021 and 2024.
// 03 — SAMPLE BOARD
Recent work from the floor.
Each thumbnail is tagged with material, diameter, and process so you can pattern-match your geometry to ours.
// 04 — JOB LIFECYCLE
From your drawing to shipped parts in 5 business days.
Five chapter steps. No black boxes. No surprises on the invoice.
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DAY 1
Drawing & DFM
Upload your STEP, IGES, or PDF drawing through the quote form. Our manufacturing engineers return a free Design for Manufacturability review with cost-down options — usually within four hours.
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DAY 1–2
Tooling & Setup
Our 7-person tooling team builds or configures the bend tooling in-house — no subcontractor lead time. CNC programs are written offline while tooling is being cut.
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DAY 2–4
Forming & Welding
Production runs on the assigned CNC bender or four-slide. Welded assemblies move to one of our 9 CWI-certified weld cells. In-process checks every 50 pieces.
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DAY 4–5
FAI, Finish & Ship
First Article Inspection documented per AS9102. Powder coat, black oxide, or plating completed in-house. Parts palletized, labeled, and shipped — typically Day 5.
// 05 — SCALE
Built for production runs, not garage jobs.
124
Person team
38 mfg engineers · 9 CWI · 7 tooling
78,000
Sq ft facility
Forming · welding · powder coat
3.2M
Parts / month capacity
47 CNC · 6 four-slide · 2 shifts
1,400+
OEMs served
HVAC · appliance · ag · auto · defense
Send your drawing. We’ll send parts next week.
Get a Quote in 24 Hours→ RESPONSE IN 24H
PMA · Excellence in Quality ‘21 & ‘24
F&M Magazine · Top Metalforming Supplier ‘23
Rosedale · Supplier of the Year ‘20–‘22